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Application Case of IGBT Liquid Cooling

With the advancement of semiconductor technology and manufacturing processes, semiconductor devices are progressively evolving toward higher performance, cost efficiency, and miniaturization. However, this progress has led to a significant increase in heat generation. If the cooling system (e.g., heat sinks) fails to dissipate this heat effectively, the equipment will operate under prolonged high-temperature conditions, drastically increasing the failure and malfunction rates of power semiconductor devices.

Traditional air cooling struggles to meet the heat dissipation demands of high-power, high-heat-flux-density transmission systems. As a result, liquid cooling—a more efficient thermal management solution—has emerged. Liquid cooling utilizes circulating coolant within flow channels and employs multiple cold plates to absorb and dissipate heat through convective heat transfer. This technology offers advantages such as high specific heat capacity, excellent heat transfer coefficient, rapid cooling efficiency, uniform temperature distribution, compact structure, and minimal thermal gradients. In recent years, liquid cooling has been widely adopted for thermal management in high-power semiconductor devices.

Client Case: A Power Company

▶Customer design requirements
Technical Specifications for Cooling of IGCT Three-Level Converter

Heat Dissipation Requirements

Application: Cooling for IGCT three-level converter. Heated surface diameter: 85 mm. Power: 2.5 kW.

Thermal Resistance Requirements

Liquid cold plate thermal resistance (coolant flow rate: 6 LPM):Single-sided: <12 K/kW. Double-sided: <6 K/kW.

Note: Maximum surface temperature of the cold plate shall not exceed coolant inlet temperature by 30 K.

Flow Resistance Requirement

Pressure drop: ≤0.6 bar @ 6 LPM.

Mechanical Requirements

Contact surface roughness: <Ra 0.8.  Contact surface parallelism: <0.04 mm.

Surface Treatment

Electroless nickel plating: >8 μm.

Coolant Ports

Inlet/outlet: G3/8 thread, compatible with D8 tubing.

▶Related Products
  • Test Results:
  • Inlet temperature: 40°C
  • Water flow rate: 6 LPM
  • Maximum heat sink surface temperature: 68.8°C
  • Pressure drop: 0.61 bar
IGBT Liquid Cooling
▶Water cooling plate design
Welding equipment
Cleaning equipments
FSW liquid cold plate

                                         Welding equipment                                                                                                                                                                                                                    FSW liquid cold plate

FSW liquid cold plate 2
FSW liquid cold plate 4
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FSW liquid cold plateS

                       FSW liquid cold plate                                               Inspection Equipments                                             Cleaning equipments                                                       Finished Product

▶Finished product inspection data of water cooling plate
Water cooling plate
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