Application Case of IGBT Liquid Cooling
With the advancement of semiconductor technology and manufacturing processes, semiconductor devices are progressively evolving toward higher performance, cost efficiency, and miniaturization. However, this progress has led to a significant increase in heat generation. If the cooling system (e.g., heat sinks) fails to dissipate this heat effectively, the equipment will operate under prolonged high-temperature conditions, drastically increasing the failure and malfunction rates of power semiconductor devices.
Traditional air cooling struggles to meet the heat dissipation demands of high-power, high-heat-flux-density transmission systems. As a result, liquid cooling—a more efficient thermal management solution—has emerged. Liquid cooling utilizes circulating coolant within flow channels and employs multiple cold plates to absorb and dissipate heat through convective heat transfer. This technology offers advantages such as high specific heat capacity, excellent heat transfer coefficient, rapid cooling efficiency, uniform temperature distribution, compact structure, and minimal thermal gradients. In recent years, liquid cooling has been widely adopted for thermal management in high-power semiconductor devices.
Client Case: A Power Company
▶Customer design requirements
Technical Specifications for Cooling of IGCT Three-Level Converter
Heat Dissipation Requirements
Application: Cooling for IGCT three-level converter. Heated surface diameter: 85 mm. Power: 2.5 kW.
Thermal Resistance Requirements
Liquid cold plate thermal resistance (coolant flow rate: 6 LPM):Single-sided: <12 K/kW. Double-sided: <6 K/kW.
Note: Maximum surface temperature of the cold plate shall not exceed coolant inlet temperature by 30 K.
Flow Resistance Requirement
Pressure drop: ≤0.6 bar @ 6 LPM.
Mechanical Requirements
Contact surface roughness: <Ra 0.8. Contact surface parallelism: <0.04 mm.
Surface Treatment
Electroless nickel plating: >8 μm.
Coolant Ports
Inlet/outlet: G3/8 thread, compatible with D8 tubing.
▶Related Products
- Test Results:
- Inlet temperature: 40°C
- Water flow rate: 6 LPM
- Maximum heat sink surface temperature: 68.8°C
- Pressure drop: 0.61 bar

▶Water cooling plate design



Welding equipment FSW liquid cold plate




FSW liquid cold plate Inspection Equipments Cleaning equipments Finished Product
▶Finished product inspection data of water cooling plate
