BESS Battery Cold Plates for 1P52S and 1P104S Packs
Start with a defined battery layout. ToneCooling supplies stamped and brazed aluminum battery cold plates and custom cooling trays for energy storage packs, with channel design reviewed against cell heat generation and pack constraints.
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Designed around your application
Pack fit
Match cell layout, tray envelope, mounting points and port orientation.
Hydraulic balance
Review flow distribution and pressure drop across one pack and the complete parallel loop.
Manufacturing route
Compare stamped and brazed plates with extruded or machined FSW structures for your volume and geometry.
Start with the right design inputs
| Reference item | 1P52S / CP-00077 | 1P104S / CP-00079 |
|---|---|---|
| Overall dimensions | 1148 × 792 × 46.7 mm | 2180 × 790 × 42 mm |
| Plate / support material | AL3003 / Q235 | AL3003 / Q235 |
| Reference flow | 5 L/min | 10 L/min |
| Internal volume | 0.95 L | 1.9 L |
| Cell format listed in source | 280Ah / 314Ah prismatic | 280Ah / 314Ah prismatic |
Dimensions include the listed assembly envelope; verify the controlled drawing before mechanical integration.
Pressure drop, thermal uniformity and load capacity require their corresponding test conditions and model report.
Burst pressure is not working pressure. The 1P52S result must not be applied to 1P104S without its report.
From requirements to a defined build
Share the thermal, hydraulic and mechanical constraints. We review the manufacturing route, interfaces and inspection scope before the drawing and quotation are finalized.
- Review drawings and operating conditions.
- Agree the configuration and validation plan.
- Build prototypes for integration and testing.
- Confirm production requirements after validation.
Prepare your RFQ
- Cell model, arrangement and heat-generation map
- Charge/discharge duty and ambient conditions
- Coolant, concentration, inlet temperature and flow
- Maximum cell temperature and cell-to-cell temperature difference
- Working pressure, pack support load and annual quantity
Typical lead time: samples 4–6 weeks, production 6–8 weeks. Final delivery schedule is confirmed in the quotation.
Engineering questions
Are these plates suitable for every 314Ah battery pack?
No. Cell dimensions, arrangement, support structure and ports must be matched to the pack drawing.
Can the cooling tray be customized?
Yes. Provide the pack envelope, structural loads and thermal/hydraulic requirements for process and design review.
What is the prototype lead time?
Prototype lead time is 4–6 weeks, with the project schedule confirmed in the quotation.
